Kia Forte: Body (Interior and Exterior)
Kia Forte 2019-2024 (BD) Service Manual / Body (Interior and Exterior)
Service data
| Service Data |
|
Items |
Specification |
|
|
Hood |
Type |
Front openine type, rear hinged, stay rod type |
|
Front Door |
Construction |
Front hinged, frame door construction |
|
Regulator system |
Wire drum type |
|
|
Locking system |
Pin - fork system |
|
|
Rear Door |
Construction |
Front hinged, frame door construction |
|
Regulator system |
Wire drum type |
|
|
Locking system |
Pin - fork system |
|
|
Trunk Lid |
Type |
Torsior bay type |
|
Tailgate |
Type |
Front hinged, Gas lifter type |
|
Seat Belts |
Front |
3 point type with Emergency Locking Retractor (E.L.R) |
|
Rear |
3 point type with Emergency Locking Retractor (E.L.R) |
|
Tightening torque
| Tightening Torque |
|
Items |
N·m |
Kgf·m |
lb·ft |
|
|
Front and rear doors |
Door hinge to door |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
Door checker to door |
6.9 - 10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
|
|
Door checker to body |
21.6 - 31.4 |
2.2 - 3.2 |
15.9 - 23.1 |
|
|
Door glass mounting bolt |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Door channel mounting bolts |
3.9 - 5.9 |
0.4 - 0.6 |
2.9 - 4.3 |
|
|
Door latch mounting bolts |
6.9 -10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
|
|
Door module mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Door striker mounting bolts |
18.6 - 33.3 |
1.9 - 3.4 |
13.7 - 24.6 |
|
|
Trunk lid |
Trunk lid hinge to body |
8.8 - 11.8 |
0.9 - 1.2 |
6.5 - 8.7 |
|
Trunk lid hinge to trunk lid |
8.8 - 11.8 |
0.9 - 1.2 |
6.5 - 8.7 |
|
|
Trunk lid latch mounting bolts |
6.9 - 10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
|
|
Trunk lid striker mounting bolts |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
|
Hood |
Hood hinge to body |
18.6 - 25.5 |
1.9 - 2.6 |
13.7 - 18.8 |
|
Hood hinge to hood |
20.6 - 27.5 |
2.1 - 2.8 |
15.2 - 20.3 |
|
|
Hood latch to body |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Seat |
Front seat mounting bolts |
34.3 - 53.9 |
3.5 - 5.5 |
25.3 - 39.8 |
|
Front seat frame mounting bolts |
44.1 - 53.9 |
4.5 - 5.5 |
32.5 - 39.8 |
|
|
Rear seat back mounting bolts |
16.7 - 25.5 |
1.7 - 2.6 |
12.3 - 18.8 |
|
|
Rear seat cushion mounting bolts |
16.7 - 25.5 |
1.7 - 2.6 |
12.3 - 18.8 |
|
|
Seat belt |
Height adjuster mounting bolts |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
Front seat belt upper anchor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
Front seat belt pretensioner mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
Rear seat belt lower anchor mounting bolts |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
Rear seat belt retractor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
Rear center seat belt retractor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
Seat belt buckle mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
Outside rearview mirror |
Outside rearview mirror mounting nuts |
6.9 - 10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
|
Quarter fixed glass |
Quarter fixed glass |
3.9 - 4.4 |
0.4 - 0.45 |
2.9 - 3.3 |
|
Wiper arm |
Wiper arm mounting nuts |
22.6 - 26.5 |
2.3 - 2.7 |
16.6 - 19.5 |
|
Sunroof |
Sunroof mounting nuts |
3.9 - 5.9 |
0.4 - 0.6 |
2.9 - 4.3 |
|
Sunroof mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 |
|
Special service tools
| Special Service Tools |
|
Tool (Number and name) |
Illustration |
Use |
|
09880 - 4F000 Hog ring clip installer |
|
Hog ring clip installation |
|
0K888-D4200 EFD quick connector remover |
|
Use for removing EFD quick connector |
Troubleshooting
| Troubleshooting |
|
Symptom |
Passible Cause |
Remedy (Refer to page) |
|
Water leaks from sunroof |
Deteriorated roof lid weatherstrip |
Replace |
|
Excessive roof lid - to - body clearance and improperly fitted weatherstrip
|
Adjust |
|
|
Wind noise around sunroof |
Loose or deformed deflector, gaps in body work |
Retighten adjust or replace |
|
Noise created by moving sunroof lid |
Foreign particles lodged in guide rail |
Check drive cable and guide rails for foreign particles |
|
Loose guide rails and lid |
Retighten |
|
|
Motor runs but sunroof does not move or moves only partially |
Foreign particles lodged in guide rail |
Adjust or replace |
|
Incorrect engagement of motor pinion with drive cable |
||
|
Decrease in motor's clutch slipping force |
||
|
Increased sunroof sliding resistance or interference of sunroof with drive
cables, weatherstrip, etc. due tomal adjustment of sunroof |
||
|
Noise in motor (clutch slipping noise from motor when sunroof is fully opened
or closed) is considered as normal |
Incorrect engagement of motor pinion with drive cable |
Check pinion installation and |
|
Re - tighten motor |
||
|
Worn out or damaged motor pinion bearing |
Replace motor assembly |
|
|
Worn out or deformed drive cable |
Replace |
|
|
Door glass fails to operate up and down |
Incorrect window glass installation |
Adjust position |
|
Damaged or faulty regulator arm or regulator |
Correct or replace |
|
|
Door does not open or close completely |
Incorrect door installation |
Adjust position |
|
Defective door check assembly |
Correct or replace |
|
|
Door hinge requires grease |
Apply grease |
|
|
Hood does not open or close completely |
Striker and latch not properly aligned |
Adjust |
|
Incorrectly installed hood |
Adjust |
|
|
Incorrect hood bumper height |
Adjust |
|
|
Water leaks through windshield and rear window |
Defective seal |
Fill with sealant |
|
Defective flange |
Correct |
- Fender
- Hood
- Tailgate
- Trunk Lid
- Fuel Filler Door
- Front Door
- Front Door Trim
- Front Door Inside Handle
- Front Door Window Glass
- Front Door Module
- Front Door Outside Handle
- Front Door Belt Outside Weatherstrip
- Front Door Side Weatherstrip
- Front Door Latch
- Rear Door
- Rear Door Trim
- Rear Door Inside Handle
- Rear Door Window Glass
- Rear Door Module
- Rear Door Outside Handle
- Rear Door Latch
- Rear Door Belt Outside Weatherstrip
- Rear Door Belt Inside Weatherstrip
- Rear Door Side Weatherstrip
- Body Side Molding
- Rear Spoiler
- Roof Side Molding
- Delta Garnish
- Front Wheel Guard
- Rear Wheel Guard
- Front Mud Guard
- Rear Mud Guard
- Side Sill Molding
- Sunroof
- Mirror
- Cowl Top Cover
- Floor Console
- Crash Pad
- Cluster Fascia Panel
- Crash Pad Center Lower Panel
- Crash Pad Center Garnish Assembly
- Crash Pad Lower Panel
- Steering Column Shroud Panel
- Glove Box
- Crash Pad Side Cover
- Main Crash Pad Assembly
- Cowl Cross Bar Assembly
- Roof Trim
- Interior Trim
- Trunk Trim
- Windshield Glass
- Tailgate Window Glass
- Rear Window Glass
- Quarter Fixed Glass
- Floor Carpet
- Front Bumper
- Rear Bumper
- Front Seat
- Front Seat Assembly
- Front Seat Shield Outer Cover
- Front Seat Shield Inner Cover
- Front Seat Back Cover
- Front Seat Cushion Cover
- Front Seat Frame Assembly
- Rear Seat
- Rear Seat Assembly
- Rear Seat Back Cover
- Rear Seat Cushion Cover
- Rear Back Armrest
- Rear Seat Folding Lever
- Front Seat Belt
- Rear Seat Belt
FCA Camera
Schematic diagrams
Schematic Diagram
Terminal Function
No
Function
1
-
2
IGN_1
...
Fender
Components and components location
Component Location
1. Fender assembly
Repair procedures
Replacement
...
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