Kia Forte: Front Suspension System / Front Strut Assembly
Components and components location
1. Strut assembly
2. Spring lower pad
3. Coil spring
4. Dust cover
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5. Bumper stopper
6. Spring upper pad
7. Strut insulator assembly
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Repair procedures
1. |
Remove the front wheel and tire (A).
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)
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Be careful not to damage to the hub bolts when removing the front
wheel and tire.
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2. |
Disconnect the brake hose bracket (A).
Tightening torque:
8.8 - 13.7 N·m (0.9 - 1.4 kgf·m, 6.5 - 10.1 lb·ft)
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3. |
Disconnect the wheel speed sensor bracket (A).
Tightening torque:
8.8 - 13.7 N·m (0.9 - 1.4 kgf·m, 6.5 - 10.1 lb·ft)
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4. |
Loosen the nut and then disconnect the stabilizer bar link (A).
Tightening torque:
98.1 - 117.7 N·m (10.0 - 12.0 kgf·m, 72.3 - 86.8 lb·ft)
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When loosening the nut, fix the outer hexagon of stabilizer
bar link.
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Be careful not to damage the stabilizer link boots.
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5. |
Loosen the front strut upper mounting nuts (A).
Tightening torque:
53.9 - 73.5 N·m (5.5 - 7.5 kgf·m, 39.8 - 54.2 lb·ft)
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6. |
Loosen the bolts and nuts and then remove the front strut assembly (A).
Tightening torque:
156.9 - 176.5 N·m (16.0 - 18.0 kgf·m, 115.7 - 130.2 lb·ft)
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7. |
Install in the reverse order of removal.
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Disassembly and Reassembly |
1. |
Using a strut spring compressor, compress the coil spring (A).
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To prevent peeling the paint of coil spring, cover the
coil spring with a thin cloth or hose before installing
strut spring compressor.
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Set the compression position of strut spring compressor
correctly for coil spring not to slant when compressing
the coil spring.
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2. |
Using the SST (09546-3X100), loosen the self locking nut.
Tightening torque:
98.1 - 107.9 N·m (10.0 - 11.0 kgf·m, 72.3 - 79.6 lb·ft)
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Do not reuse the self locking nut.
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3. |
Remove the insulator, upper pad, bumper stopper, dust cover, coil spring
and lower pad from the strut assembly.
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4. |
Reassembly is the reverse of the disassembly.
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1. |
Check the strut bearing for wear and damage.
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2. |
Check the spring upper and lower pad for damage and deterioration.
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3. |
Compress and extend the piston rod (A) and check that there is no abnormal
resistance or unusual sound during operation.
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1. |
Fully extend the piston rod.
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2. |
Drill a hole on the (A) section to remove gas from the cylinder.
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The gas coming out is harmless, but be careful of chips
that may fly when drilling.
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Be sure to wear safety goggles or eye protection when
performing this task.
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Components and components location
Components
1. Strut assembly
2. Steering gear box
3. Lower arm
4. Sub frame
5. Sub frame stay
6. Stabilizer bar
...
Repair procedures
Removal and Installation
1.
Remove the front wheel and tire (A).
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 ...
Other information:
Components and components location
Components Location
1. Engine Control Module (ECM)
2. Manifold Absolute Pressure Sensor (MAPS)
3. Intake Air Temperature Sensor (IATS)
4. Boost Pressure Sensor (BPS)
5. Engine Coolant Temperature Sensor (ECTS)
6. Th ...
Specifications
Specification
Item
Specification
Type
Hall sensor
Working voltage
6.5
-1 5V
Output voltage
VL ≤ 0.5 V
(When outp ...