Kia Forte Manuals

Kia Forte: Engine Electrical System

Kia Forte 2019-2024 (BD) Service Manual / Engine Electrical System

Service data
Service Data
Ignition System

Ignition Coil

Item
Specification
Secondary Coil [at engine 1000RPM]
Input Voltage (V)
13.5
Dwell Time (ms)
3.94
Spark Current (mA)
Over 96
Spark Duration Time (ms)
Over 1.45
Pin
4

Spark plug

Item
Specification
Type
SILZKR8E8G
Gap
0.7 - 0.8 mm
(0.028 - 0.31 in.)

Condenser

Item
Specification
Capacitance (uF)
0.47 [1KHz]
Insulation resistance (MΩ)
1,000 [DC 500 V/ 1 Min]

Charging System

Alternator

Item
Specification
Rated voltage
13.5V, 130A
Speed in use
1,000 - 18,000 rpm
Pin
3 (C, L, FR)
Pulley Type
OAD Pulley
Voltage regulator
IC Regulator built - in type
Regulator Setting Voltage (Internal mode)
14.55 ± 0.3V
Regulator Setting Voltage (External mode)
C - Terminal
Frequency (Hz)
115 - 500
Voltage (V)
High : 3.3 - 3.7
Low : 1.3 - 1.7
Signal Type
PWM
FR - Terminal
Frequency (Hz)
212 - 288
Current (mA)
2.7 - 7
Signal Type
PWM

Battery

▷CMF60L - DIN

Item
Specification
Capacity [20 hr / 5 hr] (AH)
60 / 48
Cold Cranking Amperage (A)
550 (SAE) / 440 (EN)
Reserve Capacity (Min)
92
Specific Gravity
1.27 - 1.29 [25°C(77°F)]
Voltage (V)
12

  
•

Model type description

•

Cold Cranking Ampere (CCA): Cold Cranking Amps is a rating used in the battery industry to define a battery's ability to start an engine in cold temperatures.

–

The rating is the number of amps a new, fully charged battery can deliver at -18 °C(-0.4 °F) for 30 seconds, while maintaining a voltage of at least 7.2 volts for a 12 volt battery.

–

The higher the CCA rating, the greater the starting power of the battery.

•

RESERVE CAPACITY (RC) : Reserve Capacity is a battery industry rating, defining a battery's ability to power a vehicle with an inoperative alternator or fan belt.

–

The rating is the number of minutes a battery at 26.7 °C(80 °F) can be discharged at 25 amps and maintain a voltage of 10.5 volts for a 12 volt battery.

–

The higher the reserve rating, the longer your vehicle can operate should your alternator or fan belt fail.

  

BCI Type

Capacity
(5 hr / 20 hr)
Length
Width
Height
Total Height
L (mm)
W (mm)
H (mm)
TH (mm)
28/35
188 - 192
126 - 130
198 - 202
218 - 222
32/40
194 - 198
133 - 137
199 - 203
223 - 227
36/45
203 - 207
173 - 177
200 - 204
221 - 225
44/55
213 - 217
173 - 177
198 - 202
218 - 222
48/60
228 - 232
173 - 177
200 - 204
221 - 225
54/68
258 - 262
173 - 177
198 - 202
220 - 224
56/70
258 - 262
173 - 177
198 - 202
223 - 227
64/80
274 - 278
170 - 174
198 - 202
221 - 225
70/88
349 - 353
172 - 176
186 - 200
183 - 187
72/90
300 - 304
170 - 174
200 - 204
221 - 225
76/95
294 - 298
172 - 176
198 - 202
220 - 224
80/100
326 - 330
170 - 174
203 - 207
225 - 229

DIN Type

Capacity
(5 hr / 20 hr)
Length
Width
Height
Total Height
L (mm)
W (mm)
H (mm)
TH (mm)
36/45
205 - 207
173 - 175
164 - 168
188 - 190
48/60
240 - 242
173 - 175
164 - 168
188 - 190
54/68
276 - 278
173 - 175
164 - 168
188 - 190
64/80
313 - 315
173 - 175
164 - 168
188 - 190
72/90
351 - 353
173 - 175
164 - 168
188 - 190
80/100
351 - 353
173 - 175
164 - 168
188 - 190
88/110
392 - 394
173 - 175
164 - 168
188 - 190

AGM DIN Type

Capacity
(5 hr / 20 hr)
Length
Width
Height
Total Height
L (mm)
W (mm)
H (mm)
TH (mm)
40/50
205 - 207
173 - 175
164 - 168
188 - 190
48/60
227 - 229
173 - 175
164 - 168
188 - 190
56/70
276 - 278
173 - 175
164 - 168
188 - 190
64/80
312 - 314
173 - 175
164 - 168
188 - 190
72/90
351 - 353
173 - 175
164 - 168
188 - 190
84/105
392 - 394
173 - 175
164 - 168
188 - 190

Battery Sensor

Item
Specification
Rated Voltage (V)
12 - 14
Quiescent Current (uA)
Max. 175
Pin
2 (B+, LIN)

Starting System

Starter

Item
Specification
Rated voltage
12 V, 0.9 kW
The number of pinion teeth
11
Performance
[No - load, 11.5 V]
Ampere
Max. 60 A
Speed
Min. 5,500 rpm

Tightening torque
Tightening Torques

Item
N·m
kgf·m
lb·ft
Ignition coil mounting bolt
9.8 - 11.8
1.0 - 1.2
7.2 - 8.7
Spark plug
14.7 - 24.5
1.5 - 2.5
10.9 - 18.1
Alternator "B" terminal mounting nut
9.8 - 11.8
1.0 - 1.2
7.2 - 8.7
Alternator mounting upper bolt
23.5 - 26.4
2.4 - 2.7
17.3 - 19.5
Alternator mounting lower bolt
29.4 - 41.2
3.0 - 4.2
21.7 - 30.4
Alternator brace bracket assembly mounting bolt
24.3 - 26.9
2.48 - 2.74
17.9 - 19.8
Battery (+) terminal tightening nut
7.8 - 9.8 
0.8 - 1.0
5.2 - 8.7
Battery (-) terminal tightening nut
3.9 - 5.9
0.4 - 0.6
2.9 - 4.3
Battery mounting bracket mounting bolt
19.6 - 29.4
2.0 - 3.0
14.4 - 21.7
Battery tray mounting bolt
19.6 - 29.4
2.0 - 3.0
14.4 - 21.7
Battery sensor cable mounting bolt (Chassis ground)
10.8 - 13.7
1.1 - 1.4
8.0 - 10.1
Starter solenoid "B" terminal mounting nut
9.8 - 11.8
1.0 - 1.2
7.2 - 8.7
Starter mounting bolt
49.0 - 63.7
5.0 - 6.5
36.2 - 47.0

Special service tools
Special Service Tools

Tool Name / Number
Illustration
Description
Alternator pulley remover wrench
09373-27000

Used for removing / installing alternator pulley
SCC reflector
09964-C1100

Reflector to align the SCC radar
Calibration beam
09964-C1200

Laser to detect the center of the vehicle.
Tripod
09964-C1300

SCC reflector or vertical / horizontal laser support.

Timing Chain
Components and components location Components 1.  Timing chain 2.  Timing chain guide 3.  Timing chain arm 4.  Timing chain auto ...

Charging System
Components and components location Components ① ECM ② Battery ③ Alternator ④ Starter ⑤ Instrument Cluster ⑥ Ignition switch or start/stop button ⑦ Battery s ...

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