Kia Forte: Fuel Delivery System / Fuel Sender

Kia Forte 2019-2025 (BD) Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Sender

Repair procedures

Inspection

Fuel Sender

1.	Turn the ignition switch OFF and disconnect the battery negative (-) terminal.

2.	Remove the fuel pump assembly.

Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.

Pin No.	Description
1	Fuel sender ground (-)
2	-
3	Fuel sender signal (+)
4	Fuel pump motor (+)
5	Fuel pump motor (-)

Also check that the resistance changes smoothly when the float is moved from "E" to "F".

Position	Resistance(Ω)	Capacity (ℓ)
E	298 - 305	2.7
1/2	85.5 - 87.5	23.4
F	14 - 16	44.1

Removal and Installation

1.	Remove the fuel pump. (Refer to Fuel Delivery System - “Fuel Pump”)

2.	Disconnect the fuel sender connector (A).

3.	Press the fixing hook (A) with a driver and then remove fuel sender (B) in the arrow direction.

4.	Install in the reverse order of removal.

Fuel Pump Motor

Repair procedures Removal and Installation 1. Remove the fuel pump. (Refer to Fuel Delivery System - “Fuel Pump”) 2. Remove the fuel sender. ...

Fuel Pressure Regulator

Repair procedures Removal and Installation 1. Remove the fuel pump. (Refer to Fuel Delivery System - “Fuel Pump”) 2. Remove the fuel sender. ...

Other information:

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Kia Forte 2019-2025 (BD) Service Manual: Front Door Trim

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