Kia Forte: Timing System / Timing Chain Cover

Kia Forte 2019-2025 (BD) Service Manual / Engine Mechanical System / Timing System / Timing Chain Cover

Components and components location
Components

1. Timing chain cover

Repair procedures
Removal
  

In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don’t do any repair work right after engine stops.

  

Use fender covers to avoid damaging painted surfaces.

To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

  

Mark all wiring and hoses to avoid misconnection.

1.

Disconnect the battery negative terminal.

2.

Remove the engine cover.

(Refer to Engine and transmission Assembly - "Engine Cover")

3.

Remove the air cleaner assembly.

(Refer to Intake and Exhaust System - "Air Cleaner")

4.

Remove the engine room under cover.

(Refer to Engine and transmission Assembly - "Engine Room Under Cover")

5.

Drain the engine coolant.

(Refer to Cooling System - "Coolant")

6.

Remove the drive belt.

(Refer to Drive Belt System - "Drive Belt")

7.

Remove the drive belt idler.

(Refer to Drive Belt System - "Idler")

8.

Remove the alternator and alternator bracket.

(Refer to Engine Electrical System - "Alternator")

9.

Remove the crankshaft damper pulley.

(Refer to Drive Belt System - "Crankshaft Damper Pulley")

10.

Remove the water pump.

(Refer to Cooling System - "Water Pump")

11.

Remove the high pressure fuel pump.

(Refer to Engine Control / Fuel System - "High Pressure Fuel Pump")

12.

Remove the cylinder head cover.

(Refer to Cylinder Head Assembly - "Cylinder Head Cover")

13.

Install the jack to the edge of oil pan to support the engine.

  

Insert the rubber block between jack and oil pan.

14.

14.Remove the engine mounting support bracket (A).

Tightening torque

Nut (B) :

88.3 - 107.9 N·m (9.0 - 11.0 kgf·m, 65.1 - 79.6 lb·ft)

Bolt and Nuts (C) :

58.8 - 73.5 N·m (6.0 - 7.5 kgf·m, 43.4 - 54.2 lb·ft)

15.

Remove the engine support bracket (A).

Tightening torque :

29.4 - 41.2 N·m (3.0 - 4.2 kgf·m, 21.7 - 30.4 lb·ft)

16.

Remove the timing chain cover (A).

  

Do not disassemble the oil pump (A) from timing chain cover because it is supplied as timing chain cover & oil pump assembly.

Installation
1.

Install the timing chain cover.

(1)

Before installing, remove the hardened sealant from the cylinder block and ladder frame surface.

(2)

Apply the liquid gasket (TB 1217H or LOCTITE 5900H) on the surface between the cylinder head and the cylinder block.

Width : 3 - 5 mm (0.1181 - 0.1969 in.)

(3)

Apply the liquid gasket, THREE BOND 1282B or THREE BOND 1216E on the water pump contact parts (A) of the timing chain cover and THREE BOND 1217H or LOCTITE 5900H on the rest parts (B).

Reassemble the cover within 5 minutes.

Width : 3.5 - 4.5 mm (0.1378 - 0.1772 in)

  

Remove oil or dust on the surface surely.

(4)

Align the dowel pin of the cylinder block and the holes of the oil pump.

(5)

Tighten the bolts to install the timing chain cover (A).

Tightening torque

M8 bolts :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

M6 bolts :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

2.

Install the other parts in the reverse order of removal.

Front Oil Seal
Components and components location Components 1. Front oil seal Repair procedures Replacement 1. Remove the crankshaft damper pu ...

Timing Chain
Components and components location Components 1.  Timing chain 2.  Timing chain guide 3.  Timing chain arm 4.  Timing chain auto ...

Other information:

Kia Forte 2019-2025 (BD) Owners Manual: Smart cruise control will be temporarily canceled when


Cancelled manually The smart cruise control is temporarily canceled when the brake pedal is depressed or the CANCEL button is pressed. Depress the brake pedal and press the CANCEL button at the same time when the vehicle is at a standstill. The speed and vehicle to vehicle distance ...

Kia Forte 2019-2025 (BD) Owners Manual: Fuses


A vehicle’s electrical system is protected from electrical overload damage by fuses. This vehicle has 2 (or 3) fuse panels, one located in the driver’s side panel bolster, the other in the engine compartment near the battery. If any of your vehicle’s lights, accessories, or con ...

Copyright © www.kiforte.com 2017-2025