Kia Forte: Air Conditioning System / Refrigerant Line

Kia Forte 2019-2024 (BD) Service Manual / Heating, Ventilation and Air Conditioning / Air Conditioning System / Refrigerant Line

Components and components location

Components Location

1. Suction & Liquid tube assembly

2. Discharge hose

Repair procedures

Removal

[Suction & Liquid tube assembly]

1.	If the compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few minutes, then shut the engine off.

2.	Disconnect the negative (-) battery terminal.

3.	Recover the refrigerant with a recovery / charging station.

4.	Remove the engine cover (A).

Remove the bolts and the expansion valve (A) from the evaporator core.

Tightening torque :

8.8 - 13.7 N·m ( 0.9 - 1.4 kgf·m, 6.5 - 10.1 lb·ft)

After loosening the mounting nut, remove the suction line (A).

Tightening torque :

8.8 - 13.7 N·m ( 0.9 - 1.4 kgf·m, 6.5 - 10.1 lb·ft)

7.	Disconnect the A/C pressure transducer connector (A).

Remove the engine room under cover.

G 2.0 MPI NU (Refer to Engine Mechanical System - "Engine Room Under Cover")

G 1.6 MPI GAMMA (Refer to Engine Mechanical System - "Engine Room Under Cover")

D 1.6 TCI-NEW U (Refer to Engine Mechanical System - "Engine Room Under Cover")

G 1.6 T-GDI GAMMA (Refer to Engine Mechanical System - "Engine Room Under Cover")

Remove the bolts, then disconnect the suction line (A) from the compressor.

Tightening torque :

21.6 - 32.4 N·m ( 2.2 - 3.3 kgf·m, 15.9 - 23.9 lb·ft)

10.	Support the jack on the edge of the oil pan.

11.

After loosening the mounting bolt and nuts, remove the engine mounting support bracket (A).

Tightening torque :

58.8 - 73.5 N·m (6.0 - 7.5 kgf·m, 43.4 - 54.2 lb·ft)

12.

Loosen the bracket mounting bolt (B) from suction& liquid assembly (A).

Tightening torque :

7.8 - 11.8 N·m ( 0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

13.	Remove the refrigerant line assembly to the upper of engine room.

[Discharge tube assembly]

1.	If the compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few minutes, then shut the engine off.

2.	Disconnect the negative (-) battery terminal.

3.	Recover the refrigerant with a recovery / charging station.

After loosening the mounting nut, remove the discharge line (A).

Tightening torque :

8.8 - 13.7 N·m ( 0.9 - 1.4 kgf·m, 6.5 - 10.1 lb·ft)

After loosening the mounting nut, remove the discharge tube assembly (A).

Tightening torque :

21.6 - 32.4 N·m ( 2.2 - 3.3 kgf·m, 15.9 - 23.9 lb·ft)

Installation

To install, reverse the removal procedure.

•	Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.

•	Tighten the bolt or nut joint to the specified torque.

•	Using a gas leak detector, check for refrigerant leakage.

•

Evacuate air in the refrigeration system and charge system with refrigerant.

Capacity : 500 ± 25 g (17.6 ± 0.88 oz.)

Compressor oil

Repair procedures Oil Specification 1. The HFC-134a system requires synthetic (PAG) compressor oil whereas the R-12 system requires mineral compressor oil. The two oil ...

Compressor

Description and operation Description The compressor is the power unit of the A/C system. It is located on the side of engine block and driven by a V-belt of the engine. The compres ...

Other information:

Kia Forte 2019-2024 (BD) Owners Manual: Vehicle load limit

Tire and loading information label The label located on the driver's door sill gives the original tire size, cold tire pressures recommended for your vehicle, the number of people that can be in your vehicle and vehicle capacity weight. Vehicle capacity weight: 410 kg (904 lbs.) Vehic ...

Kia Forte 2019-2024 (BD) Service Manual: Brake Pedal

Components and components location Components 1. Brake member assembly 2. Stop lamp switch 3. Pedal assembly Repair procedures Removal 1. Disconnect the negative battery terminal. 2. Remove the cr ...