Kia Forte: Intake And Exhaust System / Intercooler

Kia Forte 2019-2024 (BD) Service Manual / Engine Mechanical System / Intake And Exhaust System / Intercooler

Components and components location

Components

1. Intercooler
2. Intercooler inlet hose
3. Intercooler inlet hose & pipe

4.Intercooler hose & pipe
5. Intercooler air guide

Repair procedures

Removal and Installation

1.	Disconnect the battery negative terminal.

2.	Remove the air duct and air cleaner assembly. (Refer to Intake and Exhaust System - "Air Cleaner")

3.	Remove the engine room under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover")

4.	Disconnect the RCV solenoide valve connector (A) and booster pressure sensor (BPS) connector (B).

5.	Disconnect the intercooler outlet hose (A).

Remove the intercooler inlet hose & pipe (A).

Tightening torque

Hose clamp bolt :

4.9 - 6.9 N·m (0.5 - 0.7 kgf·m, 3.6 - 5.1 lb·ft, 43.4 - 60.8 lb·in)

(If equipped with a cap, tighten it until the cap is removed.)

Pipe mounting Bolt :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m ,13.7 - 17.4 lb·ft)

7.	Remove the front bumper assembly. (Refer to Body (Interior and Exterior) - "Front Bumper Assembly")

Remove the intercooler air guide (A).

Tightening torque :

6.9 - 10.8 N·m (0.7 - 1.1 kgf·m , 5.1 - 8.0 lb·ft)

Remove the intercooler (A).

Tightening torque :

6.9 - 10.8 N·m (0.7 - 1.1 kgf·m , 5.1 - 8.0 lb·ft)

10.	Install in the reverse order of removal.

Turbocharger & Exhaust Manifold

Components and components location Components 1. Turbo manifold gasket 2. Turbo manifold module 3. Catalytic converter 4. Turbo charger coupler & gasket ...

Muffler

Repair procedures Removal Front Muffler 1. Disconnect the battery negative terminal. 2. Disconnect the rear oxygen sensor connector (A). ...

Other information:

Kia Forte 2019-2024 (BD) Service Manual: Center Pillar Trim

Components and components location Component Location 1. Center pillar lower trim 2. Center pillar upper trim Repair procedures Replacement [Center pillar lower trim] ...

Kia Forte 2019-2024 (BD) Service Manual: Idler

Components and components location Components 1. Idler Repair procedures Removal and Installation 1. Remove the drive belt. (Refer to Drive Belt System - "Drive Belt") 2. Remove the idler (A ...