Kia Forte: Dual Clutch Transmission Control System / Gear Actuator Assembly
Components and components location
1. Gear actuator assembly
2. Shift motor (Even)
3. Shift motor (Odd)
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4. Select solenoid (Even)
5. Select solenoid (Odd)
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Specifications
Item
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Specification
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Resistance (line to line)
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Shift motor 1/2
|
135.4 mΩ ± 10 %
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Select solenoid 1/2
|
0.7 mΩ ± 10 %
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Max. current
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Shift motor 1/2
|
45 A
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Select solenoid 1/2
|
20 A
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Select solenoid sensor output
|
Push
|
4.0 ± 0.15 V
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Pull
|
1.0 ± 0.15 V
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Operating condition
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-40 to 257°F (-40 to 125°C)
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Rated voltage
|
13 V
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Sensor supply voltage
|
8.75 V ± 10 %
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Description and operation
| • |
The gear actuator comprises the shift motor and select solenoid.
|
| • |
Gear actuator shift motor and select solenoid use signals from TCM to
control the gear.
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Schematic diagrams
Repair procedures
| 1. |
Move the shift lever to "N" range.
|
| 2. |
Remove the air cleaner assembly and air duct.
(Refer to Engine Mechnical System - "Air Cleaner")
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| 3. |
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
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| 4. |
Disconnect the gear actuator motor connector (A).
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| 5. |
Remove the wiring mounting clip (B) after disconnecting the gear actuator
solenoid connector (A).
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| 6. |
Remove the gear actuator assembly after loosening bolts (A, B).
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Tightening torque :
(A) 9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)
(B) 19.6 - 26.5 N·m (2.0 - 2.7 kgf·m, 14.5 - 19.5 lb·ft)
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|
| 1. |
Install in the reverse order of removal.
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| • |
Check the following before installing the gear actuator assembly.
|
| 1) |
Check that the gear actuator is placed in the "neutral" state.
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| 2) |
Check the assembled state of the O-rings (A).
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| 3) |
Apply gear oil to the surface of O-rings.
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| 4) |
Check the assembled state of the dowel pins (A).
|
| • |
Perform the clutch touch point learning procedure using the KDS
after replacing the gear actuator assembly.
|
|
Components and components location
Component Location
1. Clutch actuator assembly
2. Fork cover
Specifications
Specification
...
Components and components location
Component Location
1. Input shaft speed sensor 1
(Odd)
2. Input shaft speed sensor 2
(Even)
Specification ...
Other information:
Specifications
Specification
Item
Specification
Power supply(V)
12
Operation voltage (V)
9 - 16
Components and components location
Component Location
Description and oper ...
Repair procedures
Replacement
Put on gloves to prevent hand injuries.
•
Use a plastic panel removal tool to re ...
Clutch Actuator Assembly
Input Speed Sensor 1