Kia Forte: Driveshaft and axle
Kia Forte 2019-2024 (BD) Service Manual / Driveshaft and axle
Service data
| Service Data |
|
Engine |
T/M |
Joint type |
Max. permissible angle |
||
|
Outer |
Inner |
Outer |
Inner |
||
|
Gamma 1.6 MPI |
MT |
BJ#23 |
CTJ#23 |
46.5° |
23° |
|
AT |
BJ#23 |
CTJ#22 |
46.5° |
23° |
|
|
Nu 2.0 MPI |
MT |
BJ#23 |
CTJ#23 |
46.5° |
23° |
|
AT |
BJ#23 |
CTJ#22 |
46.5° |
23° |
|
|
Gamma 1.6 T-GDI |
DCT |
BJ#24 |
CTJ#24 |
46.5° |
23° |
|
MT |
BJ#23 |
CTJ#23 |
46.5° |
23° |
|
|
New U 1.6 |
DCT |
BJ#24 |
CTJ#24 |
46.5° |
23° |
|
MT |
BJ#24 |
CTJ#24 |
46.5° |
23° |
|
Tightening torque
| Tightening torque |
|
Item |
N·m |
kgf·m |
lb·ft |
lb·in |
|
|
Front |
Tire wheel hub nuts |
107.9 - 127.5 |
11.0 - 13.0 |
79.6 - 94.0 |
|
|
Driveshaft caulking nut |
274.6 - 294.2 |
28.0 - 30.0 |
202.5 - 217.0 |
|
|
|
Strut assembly to knuckle |
156.9 - 176.5 |
16.0 - 18.0 |
115.7 - 130.2 |
|
|
|
Lower arm to knuckle |
58.8 - 70.6 |
6.0 - 7.2 |
43.4 - 52.1 |
|
|
|
Tie rod end ball joint nut |
34.3 - 44.1 |
3.5 - 4.5 |
25.3 - 32.5 |
|
|
|
Front caliper to knuckle |
78.4 - 98.0 |
8.0 - 10.0 |
57.8 - 72.3 |
|
|
|
Front disc fixing screw |
4.9 - 5.9 |
0.5 - 0.6 |
3.6 - 4.3 |
43.4 - 52.1 |
|
|
Wheel speed sensor mount bolt |
8.8 - 13.7 |
0.9 - 1.4 |
6.5 - 10.1 |
|
|
|
Rear - Couple Torsion Beam Axle |
Tire wheel hub nuts |
107.9 - 127.5 |
11.0 - 13.0 |
79.6 - 94.0 |
|
|
Rear caliper to torsion beam axle |
63.7 - 73.5 |
6.5 - 7.5 |
47.0 - 54.0 |
|
|
|
Rear herb bearing to torsion beam axle |
49.0 - 58.8 |
5.0 - 6.0 |
236.1 - 43.3 |
|
|
|
Rear disc fixing screw |
4.9 - 5.9 |
0.5 - 0.6 |
3.6 - 4.3 |
43.4 - 52.1 |
|
|
Rear - Multi Link |
Wheel hub nuts |
107.9 - 127.5 |
11.0 - 13.0 |
79.6 - 94.0 |
|
|
Shock absorber to rear lower arm |
137.3 - 156.9 |
14.0 - 16.0 |
101.3 - 115.7 |
|
|
|
Brake caliper mounting bolt |
78.5 - 98.1 |
8.0 - 10.0 |
57.9 - 72.3 |
|
|
|
Disc fixing screw |
4.9 - 5.9 |
0.5 - 0.6 |
3.6 - 4.3 |
43.4 - 52.1 |
|
|
Hub bearing mounting bolt |
88.3 - 107.9 |
9.0 - 11.0 |
65.1 - 79.6 |
|
|
|
Upper arm to rear carrier |
137.3 - 156.9 |
14.0 - 16.0 |
101.3 - 115.7 |
|
|
|
Lower arm to rear carrier |
137.3 - 156.9 |
14.0 - 16.0 |
101.3 - 115.7 |
|
|
|
Assist arm to rear carrier |
137.3 - 156.9 |
14.0 - 16.0 |
101.3 - 115.7 |
|
|
|
Trailing arm to body |
98.1 - 117.7 |
10.0 - 12.0 |
72.3 - 86.8 |
|
|
|
Trailing arm to rear carrier |
137.3 - 156.9 |
14.0 - 16.0 |
101.3 - 115.7 |
|
|
Lubricant
| Lubricants |
|
Engine |
Joint |
Lubricants |
Quantity |
|
Gamma 1.6 MPI |
BJ |
RBA |
90 - 100 g |
|
CTJ |
CW09-VX21 |
125 - 135 g |
|
|
Nu 2.0 MPI |
BJ |
RBA |
90 - 100 g |
|
CTJ |
CW09-VX21 |
125 - 135 g |
|
|
Gamma 1.6 T-GDI |
BJ |
RBA |
90 - 100 g |
|
CTJ |
CW-13TJ |
125 - 135 g |
|
|
New U 1.6 |
BJ |
RBA |
100 - 110 g |
|
CTJ |
CW09-VX21 |
130 - 140 g |
Special service tools
| Special Service Tools |
|
Tool Name / Number |
Illustration |
Description |
|
Ball joint puller 09568-1S100 |
|
Use for removal of ball joint |
|
Band installer 09495-3K000 |
|
Used for installing ear type boot band |
|
Band clamp pliers 09495-39100 |
|
Used for installing hook type boot band |
|
CV joint puller 09517-4E000 |
|
Used for removing CV joint |
Troubleshooting
| Troubleshooting |
|
Symptom |
Expected cause |
Countermeasure |
|
Leaning phenomenon of vehicle |
Defect on front suspension and steering. |
Adjust or replace |
|
Wheel bearing burning |
Replace |
|
|
Vibration |
Over abrasion, separation, damaged or bended on drive shaft |
Replace |
|
Wheel bearing separation |
Replace |
|
|
shimmy |
Inappropriated wheel balance |
Adjust or replace |
|
Combination of front suspension and steering |
Adjust or replace |
|
|
Noise |
Over worned out, damaged or bended |
Replace |
|
Noise on connecting part of drive shaft and hub while driving straight,
back or curve (Clicking or Creaking noise) |
Adjust hub nut fastening or replace inner washer |
|
|
Noise from inner side of shaft while driving curve (Repeated tapping noise)
|
Replace |
|
|
Friction noise on drive shaft boots (Sticky noise) |
Clean and apply fluorine lubricant |
|
|
Damaged or burnt of drive shaft damper (Booming noise) |
Replace damper kit |
|
|
Hub nut has got loosen |
Adjust |
|
|
Trouble on the front suspension and steering |
Adjust or replace |
|
|
Disk fixing bolt has got loosen |
Adjust |
|
|
Noise on wheel bearing while driving (Whir noise) |
Replace |
|
|
Wheel bearing has separation, contacted surface of flange burnt |
Replace |
|
|
Leakage |
Leakage of grease on drive shaft boots (partial parts replacement when inboard
side boots has leakage) |
Replace |
|
Rust |
corrosion on nonpainting area (Not a problem for functioning) |
Explain to customer it is normal |
|
ABS warning lamp illuminated |
Loosen assembly on wheel bearing sensor and sensor cable |
Adjust |
|
Foreign substance on wheel bearing sensor assembly area (connector) |
Cleaning |
|
|
Communication trouble (KDS inspection and trouble code deletion) |
Adjust |
Clutch Engagement Fork and Engagement Bearing
Components and components location
Components
1. Clutch housing
2. Engagement bearing 2 (Even)
3. Engagement bearing 1 (Odd)
4. Engagement bearing sleeve ...
Front Hub / Knuckle
Components and components location
Components
1. Front brake disc
2. Front hub bearing
3. Dust cover
4. Knuckle
Repair procedures
Remova ...
Other information:
Kia Forte 2019-2024 (BD) Service Manual: Crankshaft Position Sensor (CKPS)
Specifications Specification Item Specification Coil Resistance (Ω) 774 - 946 [20°C (68°F)] Description and operation Description Crankshaft Position Sensor (CKPS) detects the crankshaft position and ...
Kia Forte 2019-2024 (BD) Service Manual: ABS Control Unit
Components and components location Components 1. Front - right tube 2. Rear - left tube 3. Rear - right tube 4. Front - left tube 5. MC SEC 6. MC PRI 7. ABS control module (HECU) 8. Bracket Repair procedures Removal ...
Copyright © www.kiforte.com 2017-2024
