Kia Forte: Clutch System / Clutch Tube
Components and components location
| Components |
| [Gasoline 1.6] |
| 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & Clutch switch |
4. Clutch master cylinder 5. Reservoir hose 6. Clutch tube |
| [Gasoline 2.0] |
| 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & Clutch switch 4. Clutch master cylinder |
5. Reservoir hose 6. Clutch tube 7. Clutch regulator |
| [Diesel 1.6 / Gasoline 1.6 T-GDI] |
| 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & Clutch switch 4. Clutch master cylinder |
5. Reservoir hose 6. Clutch tube 7. Clutch regulator |
Repair procedures
| Removal |
| [Gasoline 1.6 / Diesel 1.6 / Gasoline 1.6 T-GDI] |
| 1. |
Turn ignition switch OFF and disconnect the negative (-) battery cable. |
| 2. |
Remove the air cleaner assembly and air duct. G 1.6 MPI (Refer to Engine Mechanical System - "Air Cleaner") D 1.6 TCI-NEW-U (Refer to Engine Mechanical System - "Air Cleaner") G 1.6 T-GDI GAMMA (Refer to Engine Mechanical System - "Air Cleaner") |
| 3. |
Remove the battery and battery tray. G 1.6 MPI (Refer to Engine Electrical System - "Battery") D 1.6 TCI-NEW-U (Refer to Engine Electrical System - "Battery") G 1.6 T-GDI GAMMA (Refer to Engine Electrical System - "Battery") |
| 4. |
Remove the engine control module (ECM). G 1.6 MPI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)") D 1.6 TCI-NEW-U (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)") G 1.6 T-GDI GAMMA (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)") |
| 5. |
Remove the fuel filter. [In case of diesel vehicle] (Refer to Engine Control / Fuel System - "Fuel Filter") |
| 6. |
Remove the snap pin (A) and then removing the clutch tube (B).
[Gasoline 1.6]
[Diesel 1.6 / Gasoline 1.6 T-GDI]
|
| 7. |
Remove the clutch tube bracket bolts (A).
|
| 8. |
Remove the snap pin (A). |
| 9. |
Remove the clutch tube (B) from the concentric slave cylinder and then removing the clutch tube assembly from the vehicle.
|
| [Gasoline 2.0] |
| 1. |
Turn ignition switch OFF and disconnect the negative (-) battery cable. |
| 2. |
Remove the air cleaner assembly and air duct. G 2.0 MPI (Refer to Engine Mechanical System - "Air Cleaner") |
| 3. |
Remove the battery and battery tray. G 2.0 MPI (Refer to Engine Electrical System - "Battery") |
| 4. |
Remove the engine control module (ECM). G 2.0 MPI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)") |
| 5. |
Remove the snap pin (A) and then removing the clutch tube (B).
|
| 6. |
Remove the clutch tube bracket bolts (A).
|
| 7. |
Remove the snap pin (A). |
| 8. |
Disconnect the clutch tube (B) from the clutch release cylinder, and then remove the clutch tube assembly from the vehicle.
|
| Installation |
| 1. |
Install in the reverse order of removal. |
| 2. |
After installing, fill reservoir with brake fluid and perform bleeding air procedure on clutch release cylinder. (Refer to Concentric Slave Cylinder Assembly - "Adjustment") [Gasoline 1.6 / Diesel 1.6 / Gasoline 1.6 T-GDI] (Refer to Clutch Release Cylinder - "Adjustment") [Gasoline 2.0] |
Clutch Regulator
Components and components location
Componets
[Gasoline 2.0]
1. Clutch pedal assembly
2. Clutch pedal arm
3. Ignition lock & Clutch switch
4. Clu ...
Clutch Release Cylinder
Repair procedures
Removal
[Gasoline 2.0]
1.
Drain the brake fluid through the bleed plug (A).
...
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